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Carbonization Furnace

Carbonization refers to the process of converting organic matter into carbon through high-temperature treatment. In this process, the high-temperature carbonization furnace provides a high-temperature environment to cause pyrolysis and polycondensation reactions of the organic components in the material, ultimately forming a stable carbon structure. After carbonization in this furnace, the carbon materials can be moved into a graphite furnace for final graphitization at up to 3000℃.

Carbonization Furnace Description:

The carbonization furnace is used for pyrolysis and carbonization reactions of organic materials at high temperatures. In the carbonization furnace, the raw materials are heated to high temperatures, and the organic components in them begin to pyrolyze and are gradually converted into gases, liquids, and solid residues. As the reaction proceeds, these residues are further carbonized to form a stable carbon structure. It can not only convert organic matter in the material into carbon but also change the physical and chemical properties of the material, thereby improving its performance.

Application:

Carbonization of various polymer materials such as polyimide, carbon fiber, and C/C composite materials.

Carbonization Furnace Features:

  • Using the principle of resistance heating, the maximum temperature can reach 1600°C. The heating element is made of high-purity graphite, and the insulation material is made of high-quality carbon felt (or hard felt). The hot chamber material has a long service life, a good heating effect, and easy maintenance.
  • It can operate in inert gas, vacuum, and high vacuum (optional) atmospheres.
  • The vacuum pump unit equips a multi-stage filtration system. It can collect tar, dust, and other volatile matter generated during the carbonization process to protect the vacuum pump unit. Reduce impurities remaining in the furnace and improve product quality.
  • The main components are imported from well-known brands, with high measurement and control accuracy.
  • Fully automatic control, human-machine interface operation, full data monitoring and storage, safety interlocking, automatic alarm.

Technical Parameters:

Model Rated Power
(kW)
Max. Temp
(℃)
Working Area
(mm)
Vacuum
(Pa)
FP-CBF-75 75 1600℃ 400×400×1200 10/10-3
FP-HPF-90 90 1600℃ 500×500×1500 10/10-3
FP-HPF-120 120 1600℃ 600×600×1800 10/10-3
FP-HPF-160 160 1600℃ 600×600×2000 10/10-3

Optional configuration:

  • High vacuum
  • Chiller/Cooling Tower – for closed-loop cooling
  • Exhaust gas treatment system